An Exhausting Problem page 2

    In addition to having the problem with the exhaust, I discovered another problem.  The tensioner pulley for the air conditioning belt was frozen, and not turning.  I'm not exactly sure why, but the belt didn't tear apart, it just started sliding nicely across the frozen tensioner, and continued working.  I ordered a new tensioner from the Newburgh Auto Zone.  On Wednesday, June 6, I called to see if it was in.  It was supposed to be in on Tuesday.  Well, it turns out that somehow, between the time that I put the order in at the store, and paid for the part (when it was in stock at the warehouse) and the time they got the order to pack and ship, they shipped out their last one, and had no idea when they would get more.
     I called a local auto parts store, but they couldn't find the part listed, then I tried the dealership, but they wanted nearly $70 for it (it was $22 at the parts store) so I finally ordered it from the Advance Auto website, along with the gaskets that I needed for the exhaust system, and the tools I needed to finish removing the old exhaust.
     On Tuesday the 12th, the Extension bar, and gaskets arrived.  On Wednesday the 13th, the socket I needed arrived.  Thursday the 14th, I put the new extension and socket to work, and broke the last bolt holding the Y pipe to the manifold, then removed the O2 sensor, and one clamp that was supporting the Y pipe, and took the pipe off the car.  In the process of removing the six bolts from the manifold flanges, I broke three of them off in the flanges.  I spent the remainder of the day Thursday drilling out the broken bolts.  I managed to get one bolt out, and break two drill bits off working on the second bolt.  Friday, I got back to work on it, and managed to finish removing the second bolt, and then drilled out the third bolt.
     I then set to work on the catalytic converter.  The rear flange from the Y pipe was still attached to the converter.  The bolts were all rusted and seized up, so I had to cut them with the Dremel, then pry off the flange, and grind off the old gasket.


 


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